Hāʻawi ke kila kila kila i nā pono waiwai he nui i nā ʻano hana ʻenehana, akā hiki i ke ʻenehana mīkini i koho ʻia ke hoʻopilikia i ka maikaʻi a me ka pono o nā ʻāpana i hana ʻia mai kēia metala versatile.
Ke loiloi nei kēia ʻatikala i ke kumu o ka hoʻohana ʻana i ke kila kila ma nā ʻāpana a me nā hui, a ke nānā nei i ke kuleana o ka photochemical etching ma ke ʻano he ʻenehana hana e hiki ai ke hana i nā huahana hoʻohana hope a me ka kiʻekiʻe.
No ke aha e koho ai i ke kila kila? hiki ke hoʻokumu i kahi kiʻiʻoniʻoni chromium oxide paʻakikī paʻakikī, kūpaʻa, ʻike ʻole ʻia ma ka ʻili kila. Inā hōʻino ʻia i ka mechanically a i ʻole kemika, hiki i ka kiʻiʻoniʻoni ke hoʻoponopono iā ia iho, inā loaʻa ka oxygen (ʻoiai i nā mea liʻiliʻi loa).
Hoʻonui ʻia ka pale ʻana o ka corrosion a me nā mea pono ʻē aʻe o ke kila ma ka hoʻonui ʻana i ka ʻike chromium a me ka hoʻohui ʻana i nā mea ʻē aʻe e like me ka molybdenum, nickel a me ka nitrogen.
He nui nā mea maikaʻi o ke kila kila. ʻO nā papa kiʻekiʻe-alloy e kūʻē i ka ʻino i loko o ka hapa nui o ka waika, nā ʻoluʻolu alkaline, a me nā kaiapuni i loko o ka chlorine, e hoʻohana ana i kā lākou waiwai i ka hoʻoponopono ʻana i nā mea kanu.
Kū'ē nā māka kiʻekiʻe o ka chromium a me ka nickel alloy i ka scaling a mālama i ka ikaika kiʻekiʻe ma ke kiʻekiʻe.
He mea koʻikoʻi loa ka hoʻomaʻemaʻe ʻana. ʻO ka hiki ke hoʻomaʻemaʻe maʻalahi i ke kila kila i koho mua ʻia no nā kūlana maʻemaʻe paʻa e like me nā halemai, nā lumi kuke a me nā mea kanu meaʻai, a me ka maʻalahi o ka hoʻomaʻemaʻe ʻana o ke kila kila e hāʻawi i kahi mea hou a nani. helehelena.
ʻO ka hope, i ka noʻonoʻo ʻana i ke kumukūʻai, e noʻonoʻo ana i nā kumu kūʻai a me nā kumukūʻai hana a me nā kumukūʻai pōʻai ola, ʻo ke kila kila ka mea maʻalahi loa ke koho ʻia a he 100% hiki ke hoʻohana hou ʻia, e hoʻopau ana i ke ola holoʻokoʻa.
Photochemically etched micro-metal "etch pūʻulu" (me HP Etch a me Etchform) etch i ka laulā o nā metala me ka pololei like ole ma nā wahi a pau o ka honua.Processed pepa a me na foils laula i ka mānoanoa mai 0.003 a hiki i 2000 µm. Akā naʻe, kuhiliʻole kila ka mea mua. koho no ka nui o nā mea kūʻai aku o ka hui ma muli o kona versatility, ka lehulehu o nā māka i loaʻa, ka nui o nā alloys pili, nā waiwai waiwai maikaʻi (e like me ka mea i hōʻike ʻia ma luna), a me ka nui o nā mea hoʻopau. noi i loko o ka laulā huahelu o ka 'oihana, specializing i ka mīkini 1.4310: (AISI 301), 1.4404: (AISI 316L), 1.4301: (AISI 304) a me micro-metala o kaulana austenitic metala, like 'ole ferritic, ma Tensitic (1.4028 Mo. /7C27Mo2) a i ʻole nā ​​kila duplex, Invar a me Alloy 42.
Photochemical etching (ka wehe 'ana i ke metala ma o ka photoresist mask no ka hana 'ana i nā 'āpana kiko'ī) he mau mea 'oi aku ka maika'i ma mua o ke ka'ina hana metala ku'una. Eia kekahi, hiki i ke kaʻina hana ke hana i nā ʻāpana paʻakikī kokoke loa ma muli o ka wehe like ʻana o nā hiʻohiʻona me ka hoʻohana ʻana i ke kemika etchant.
ʻO nā mea hana i hoʻohana ʻia no ka etching he kikohoʻe a i ʻole aniani, no laila ʻaʻohe pono e hoʻomaka e ʻoki i nā molds kila a paʻakikī hoʻi. a ʻo ka hapa miliona i hana ʻia he ʻano like.
Hiki ke hoʻololi a hoʻololi koke ʻia nā mea hana kikohoʻe a me ke aniani (maʻamau i loko o hoʻokahi hola), e hoʻolilo iā lākou i mea kūpono no ka prototyping a me nā holo hana kiʻekiʻe. Ua manaʻo ʻia ʻo 90% ʻoi aku ka wikiwiki ma mua o nā ʻāpana i hoʻopaʻa ʻia, kahi e koi ai i kahi hoʻopukapuka mua nui i ka mea hana.
ʻO nā pale, nā kānana, nā pale a me nā piko Hiki i ka hui ke hoʻopaʻa i ka nui o nā mea kila kila e like me nā pale, nā kānana, nā pale, nā puna palahalaha a me nā pūnāwai piko.
Pono nā kānana a me nā kānana i nā ʻāpana ʻoihana he nui, a koi pinepine nā mea kūʻai aku i nā ʻāpana o ka paʻakikī a me ka precision loa. ka ʻoihana kaʻa (hoʻohana ʻia nā kānana kiʻi kiʻi i nā ʻōnaehana hoʻokele wahie a me nā hydraulics ma muli o ko lākou ikaika tensile kiʻekiʻe ). ke hoʻohanaʻia i ka hanaʻana i nā grids a me nā kānana, hiki ke hoʻemi nui i nā manawa alakaʻi. Eia kekahi, hiki ke hoʻokomoʻia nā hiʻohiʻona kūikawā a me nāʻano aperture likeʻole i loko o ka pahu hoʻokahi me ka hoʻonuiʻole i ke kumukūʻai.
ʻAʻole like me nā ʻenehana mīkini maʻamau, ʻoi aku ka kiʻekiʻe o ka kiʻi kiʻi kiʻi kiʻekiʻe o ka maʻalahi i ka hana ʻana i nā stencils lahilahi a pololei, kānana a me nā kānana.
ʻO ka wehe like ʻana o ka metala i ka wā e hoʻopaʻa ʻia e hiki ai ke hoʻohui i nā geometries puka lehulehu me ka ʻole o ka loaʻa ʻana o nā mea paahana a i ʻole nā ​​​​koina mīkini, a ʻo nā kiʻi paʻi kiʻi ʻia he burr-free a me ke koʻikoʻi me ka hoʻohaʻahaʻa ʻana i nā mea kahi e hiki ai i nā papa perforated ke deformation zero.
ʻAʻole hoʻololi ke kiʻi kiʻi kiʻi i ka pau ʻana o ka ʻili o ka mea i hana ʻia a ʻaʻole hoʻohana i ka hoʻopili metala a i ʻole nā ​​kumu wela e hoʻololi i nā waiwai o ka ʻili. kūpono ia no nā mea hoʻonaninani.
Hoʻohana pinepine ʻia nā ʻāpana kila kila kila i kālai ʻia i ka palekana-koʻikoʻi a i ʻole ka hoʻohana ʻana i ke kaiapuni - e like me nā ʻōnaehana braking ABS a me nā ʻōnaehana hoʻokele wahie - a hiki ke "piʻo" ka piko i nā miliona miliona no ka mea ʻaʻole i hoʻololi ke kaʻina hana i ka ikaika luhi. o ke kila .ʻO nāʻenehana hana'ē aʻe e like me ka mīkini a me ke alahele pinepine e waiho i nā burrs liʻiliʻi a me nā papa hana hou e hiki ke hoʻopili i ka hana puna.
Hoʻopau ʻo Photochemical etching i nā wahi haʻihaʻi hiki ke loaʻa i ka palaoa, e hana ana i ka burr-free a me ka recast layer bending, e hōʻoia ana i ke ola o ka huahana a me ka hilinaʻi kiʻekiʻe.
Hōʻuluʻulu Manaʻo He mau waiwai ko ke kila a me ke kila kuhili ʻole i kūpono no ka nui o nā noi pan-industrial. ʻāpana.
ʻAʻole koi ʻo Etching i nā mea hana paʻakikī, hiki ke hana wikiwiki mai ka prototype a hiki i ka hana kiʻekiʻe, hāʻawi i ka paʻakikī ʻāpana ʻole palena ʻole, hana i nā ʻāpana burr a me ke kaumaha ʻole, ʻaʻole pili i ka hoʻoheheʻe metala a me nā waiwai, hana ma nā māka a pau o ke kila, a hiki i ka Accuracy ʻo ± 0.025 mm, ʻo nā manawa alakaʻi āpau i nā lā, ʻaʻole nā ​​mahina.
ʻO ka maʻalahi o ke kaʻina hana kiʻi kiʻi kiʻiʻoniʻoni he koho koʻikoʻi no ka hana ʻana i nā ʻāpana ʻāpana kila ma nā noi paʻakikī, a hoʻoulu i ka hana hou i ka wā e hoʻoneʻe ai i nā mea paʻa i loko o nā ʻenehana hana metala kuʻuna no nā ʻenekini hoʻolālā.
He mea metala a loaʻa i ʻelua mau mea kemika a ʻoi aku paha, ʻo kekahi o ia mea he metala.
ʻO ka ʻāpana filamentous o nā mea i hana ʻia ma ka lihi o kahi mea hana i ka wā o ka mīkini.
ʻO ka hiki o kahi huila a i ʻole mea e pale aku ai i ka ʻōpala a me ka corrosion. ʻO kēia nā waiwai o ka nickel a me ka chromium i hana ʻia i loko o nā alloys e like me ke kila kila.
ʻO kahi hanana e hopena ai i ka haʻihaʻi ma lalo o ke koʻikoʻi pinepine a i ʻole fluctuating me ka nui o ka waiwai ma lalo o ka ikaika tensile o ka mea.
ʻO ke koʻikoʻi kiʻekiʻe e hiki ke hoʻomau me ka hāʻule ʻole no ka helu o nā pōʻai, ke ʻole ka ʻōlelo ʻē aʻe, ua hoʻohuli piha ʻia ke koʻikoʻi i loko o kēlā me kēia pōʻai.
ʻO kēlā me kēia kaʻina hana i hana ʻia a hana ʻia paha e hāʻawi i kahi mea hana i kahi ʻano hou. Ma ke ʻano ākea, aia ka huaʻōlelo i nā kaʻina hana e like me ka hoʻolālā ʻana a me ka hoʻonohonoho ʻana, ka mālama wela, ka mālama ʻana i nā mea a me ka nānā ʻana.
ʻO ke kila kila ka ikaika kiʻekiʻe, ke kū'ē wela, ka machinability maikaʻi loa a me ke kū'ēʻana i ka corrosion. Ua kūkuluʻia nāʻano maʻamauʻehā e uhi i nāʻano mechanical a me ke kino no nā noi kiko'ī.ʻO nā papaʻehā: CrNiMn 200 series a me CrNi 300 series austenitic type; chromium martensitic ʻano, hardenable 400 series; chromium, non-hardenable 400 moʻo ʻano ferritic; ʻO nā ʻāpana chromium-nickel hiki ke paʻakikī i ka ua me nā mea ʻē aʻe no ka lapaʻau ʻana a me ka paʻakikī o ka makahiki.
I loko o kahi ho'āʻo tensile, ka lakio o ka ukana nui loa i ka ʻāpana cross-sectional mua. Ua kapa ʻia hoʻi ka ikaika hope. E hoʻohālikelike me ka ikaika hua.